Autonomous Inspection for Chemicals.

Frequent, consistent inspection of complex processing environments. Robots and drones run inspection missions through your process units, checking for gas, reading instruments, and spotting thermal anomalies, while your people stay clear of toxic, corrosive, and reactive hazards.

In a Chemical Plant, Nothing Fails in Isolation

A chemical facility is a dense web of interconnected processes, where a single deviation rarely stays contained. A leaking flange, a pressure gauge creeping out of range, a reactor temperature drifting toward its limit: each can cascade into a process upset, an unplanned shutdown, or a release of something toxic. The cost of missing one is measured not only in lost production, but in safety and environmental consequences.

Yet the usual answer, sending people to walk the plant at intervals, is both too slow and too dangerous. Manual rounds can't inspect a complex process often enough to catch these early signals, and every round exposes people to toxic, corrosive, and reactive environments.

Korial resolves that tension. One platform directs robots and drones from any supported manufacturer through your process units, inspects far more often than manual rounds allow, and brings every finding into one trusted record, ready to flow into the maintenance systems your teams already use.

Inspection drone hovering beside a distillation column at dusk, with its docking station on a pad below

Proven Where Process Safety Is Non-Negotiable

Korial is already running autonomous inspection at live chemical sites. At a European chemicals and gas-compression site in ATEX Zone 1, one in three manual rounds has been eliminated. At another chemicals site, inspection rounds per shift have fallen from six to one, with coverage running around the clock and drones inspecting towers that are hard to reach safely.

In the field, AI skills analyze every gas reading, thermal image, and instrument as it's captured. When a reading crosses a limit, operators get a severity-ranked alert with the image and data behind it, so the most serious issues get addressed first, before a process trips.

Because the intelligence sits in the platform rather than the hardware, you can run robots and drones from different manufacturers to one consistent, auditable inspection standard. Missions are built and proven in simulation before deployment, so less time is spent correcting them inside hazardous units.

The result is inspection that runs to the same standard on every round, with people moved away from the most dangerous work and toward the decisions that keep the process safe and running.

Korial shift timeline with nine autonomous missions and a single manual round, down from six manual rounds per shift

“Inspect the whole process. Keep your people out of it.”

In the Field

The routine inspection a chemical process demands, now run as autonomous missions across your units.

Tracked inspection device with a sensor arm detecting vapor at a pipe flange, flagged critical by Korial
Ground-level inspection view of liquid pooling under a pump, flagged by Korial as new since the last mission
Tracked inspection device beside a heat exchanger, with Korial showing the thermal image of a hotspot
Inspection device with a raised camera reading a magnetic level indicator on a process vessel, flagged above range
Wheeled inspection device checking a pump control station, with Korial flagging the switch left in local mode

Gas & Vapor Leak Detection

Robots and drones equipped with gas sensors log readings along every route, build a gas map after each mission, and raise an alert the moment a limit is exceeded. Where a small leak can become a serious exposure, early detection protects your people, your community, and your license to operate.

Leak & Spill Monitoring

Korial detects liquid pooling at ground level along the route and tracks gas readings around process areas over time, catching the leaks that come before a wider release. Finding a problem early keeps hazardous substances where they belong, and keeps the process running.

Reactor & Thermal Monitoring

Thermal imaging on every mission lets Korial check reactors, heat exchangers, and other critical units for temperature excursions and hotspots that can come before a runaway or a trip. Spotting a thermal anomaly early is often the difference between an adjustment and an emergency shutdown.

Gauge & Instrument Reading

Korial reads analog gauges and level indicators throughout your process units, stores each value as a data point, and flags any reading that moves outside its expected range. Readings that once needed a person standing in a hazardous unit are now captured mission after mission and verified by AI.

Asset State Verification

Korial confirms the state of critical assets automatically, checking valve positions, RCU switch states, and whether tamper seals are in place. Consistent, machine-checked verification reduces the risk of human error in the safety-critical checks a chemical process depends on.

The Impact of Autonomous Inspection in Chemicals

When robots and drones take on hazardous process rounds, the results show up where they matter: in fewer people exposed and savings reported at live chemical sites.

$1.1M

Saved Per Year
Reported by the operator of a European chemicals and gas-compression site running Korial in ATEX Zone 1.

83%

Fewer Manual Inspection Rounds
Reported at a live chemicals site, where rounds per shift fell from six to one.

8h

Workforce Time Freed Daily
Reported at the European chemicals and gas-compression site, with that time redeployed to higher-value work.

Customer Stories

Korial is proven in the field with deployments across some of the largest and most complex chemical facilities worldwide.

Evonik
Chemicals
Evonik

At Evonik, Korial delivers a continuous, high‑quality asset condition dataset, so engineers spend less time on routine rounds and more time improving process performance and reliability.

View Customer Story
Merck
Chemicals
Merck

Merck, one of Europe's first adopters of Boston Dynamics Spot for industrial inspection, needed to replace manual monitoring of its maintenance-intensive thermal exhaust treatment facilities.

View Customer Story

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